DESIGN AND IMPLEMENTATION OF GSM BASED INDUSTRIAL PROCESS MONITORING AND CONTROL SYSTEM

TABLE OF CONTENTS

DECLARATION........................................................................................................................i

APPROVAL..............................................................................................................................ii

MR. ADABARA IBRAHIM.....................................................................................................ii

DEDICATION......................................................................................................................... iii

ACKNOWLEDGMENT ..........................................................................................................iv

TABLE OF CONTENTS ..........................................................................................................v

LIST OF FIGURES ............................................................................................................... viii

LIST OF TABLES....................................................................................................................ix

ABBREVIATIONS ...................................................................................................................x

ABSTRACT ............................................................................................................................xii

CHAPTER ONE........................................................................................................................1

INTRODUCTION.....................................................................................................................1

1.0 Introduction......................................................................................................................1

1.1 Background ......................................................................................................................1

1.2 Problem Statement ...........................................................................................................2

1.3 Objectives of the Project..................................................................................................2

1.3.1 Main Objective..........................................................................................................2

1.3.2 Specific Objectives ...................................................................................................2

1.4 Research questions...........................................................................................................3

1.5 Significance of the project ...............................................................................................3

1.6 Scope of the Project .........................................................................................................3

1.6.1 Content Scope ...........................................................................................................3

1.6.2 Time Scope ...............................................................................................................4

CHAPTER TWO.......................................................................................................................5

LITERATURE REVIEW..........................................................................................................5

2.0 Introduction......................................................................................................................5

2.1 Existing Technologies......................................................................................................5

2.1.1 Bluetooth Technology...............................................................................................5

2.1.2 ZigBee Technology...................................................................................................6

2.1.3 Wi-Fi Technology.....................................................................................................6

2.2 GSM.................................................................................................................................7

2.3 GSM Competing with SCADA........................................................................................9

2.4 Overview of the Devices Used........................................................................................11

2.4.1 LM35.......................................................................................................................11

2.4.2 LCD JHD162A .......................................................................................................13

2.4.3 SIM300....................................................................................................................15

2.4.4 ATmega32................................................................................................................18

2.4.5 Relay .......................................................................................................................21

2.4.6 Matrix Keypad .........................................................................................................22

2.4.7 Buzzer .....................................................................................................................22

2.4.8 Power Supply ..........................................................................................................23

2.4.9 Software Module.....................................................................................................23

CHAPTER THREE .................................................................................................................24

METHODOLOGY ..................................................................................................................24

3.0 Introduction....................................................................................................................24

3.1 System Model ................................................................................................................24

3.2 Basic Principle of System Model...................................................................................25

3.3 Working of System Model.............................................................................................25

3.4 Interfacing of Devices Used...........................................................................................27

3.4.1 LM35 interfacing with AVR Board ........................................................................27

3.4.2 Algorithm for ADC conversion with flowchart......................................................27

3.4.3 LCD interfacing with AVR Board ..........................................................................29

3.4.4 Writing commands in LCD in 4 bit mode...............................................................29

3.4.5 SIM300 interface with AVR Board ........................................................................31

3.4.6 Algorithm for checking the sim300 using PC.........................................................31

3.4.7 Flowchart for auto sending of inndussrial processes temperature update SMS .....32

3.4.8 System Flowchart....................................................................................................33

CHAPTER FOUR ...................................................................................................................34

RESULTS AND DISCUSSION..............................................................................................34

4.0 Introduction....................................................................................................................34

4.1 System Evaluation..........................................................................................................34

4.2 Results............................................................................................................................35

4.3 Discussion ......................................................................................................................36

CHAPTER FIVE .....................................................................................................................38

CONCLUSION, RECOMMENDATION AND FUTURE SCOPE OF WORK ....................38

5.0 Introduction....................................................................................................................38

5.1 Conclusion .....................................................................................................................38

5.2 Recommendation ...........................................................................................................38

5.3 Future Scope ..................................................................................................................39

REFERENCES ........................................................................................................................41

APPENDIX .............................................................................................................................43

Appendix A: Project Time-Frame........................................................................................43

Appendix B: Project Budget ................................................................................................44

ABSTRACT 

GSM Based Industrial Process Monitoring and Control System is a microcontroller embedded system that is fully controlled by the 8-bit AVR Atmega32 microcontroller which has 32KB of flash memory for the program data storage. LM35 IC, GSM Modem, LCD screen, Relays (Process control devices), Matrix keypad are interfaced with the microcontroller unit. The embedded system is designed with on board power supply. LM35 senses the temperature of the industrial processes and the readings are continuously displayed on LCD and also sent wirelessly to the industrial operator’s mobile set. The operator is able to control the status of the industrial process control devices by sending pass worded SMS commands which are different for each process device. The system sends feedback SMS notification about the status of the process control devices. The overview of this report is as follows: 

Chapter one-Introduction: It gives a brief introduction and background of this project. 

Chapter two-Literature review: It gives an overview of the existing technologies and devices used. Chapter three-Methodology: It explains the system design i.e. architecture and interfacing of the devices used. 

Chapter four-Results and discussion: Describes the results and output of the system. 

Chapter five-Conclusions and Future Scope: It gives the conclusions drawn from this project and brief ideas about future development works that can be undertaken.